In the present work welding cost estimation was done. Welding cost estimation was done for MIG & MAG and the cost difference has been investigated by calculating for both the cases (MIG & MAG) for welding the piece of MILD STEEL (contains carbon 0.15 to 0.3 %, silicon 0.2 to 0.5 %, manganese, sulfur and phosphorous as impurities). The calculation was done by Parameter method and cost difference found was approximately Rs. 20 calculated for the mild steel pieces (150*15*80) mm having butt welding with the V-groove (45 Degree). By market survey, it was observed that in a small scale industry total length welded per day is approximately 100 meter. If MAG is used instead of MIG for the process where the properties required are satisfactory (by MAG welding) than one can make more profit. The present work was done to generate data for MIG & MAG process.
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